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Product Details:
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| Warranty: | 1 Year | CCD System: | Yes |
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| Mode: | Inline | Max Panel: | 300x300mm(Could Be Customized Made) |
| Blade Life: | 100,000 Times | Blade Material: | SKH51 |
| Cutting Accuracy: | ±0.1mm | Cutting Angle: | 90° |
| Cutting Length: | Customizable | Cutting Method: | V-Cutting & Routing |
| Cutting Speed: | High Speed | Cutting Thickness: | 0.2-3.2mm |
| Cutting Width: | 2-6mm | Noise Level: | ≤70dB |
| Power Supply: | 220V/50Hz | Product Name: | Universal PCB Separation |
| High Light: | Universal PCB Separator Machine,CCD PCB Separator Machine,CCD PCB Depaneling Router Machine |
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CCD Vision Stress-free Universal PCB Separation, Highly Durable & Easy Maintenance
Universal PCB Separation Overview:
The Universal PCB Separation machine is a specialized equipment designed for the stress-free separation of PCBs using CCD vision technology. It offers high durability, easy maintenance, and precise separation capabilities. The machine utilizes a CCD camera system to accurately identify the PCB's contours and components, ensuring minimal stress and damage during the separation process.
Universal PCB Separation Functions:
The primary function of the Multi Type PCB Depaneling Separator with 2 Spindles is to separate PCBs, specifically V-cut and tab boards. It performs the following functions:
V-cut Separation: The machine utilizes one of the spindles to perform V-cut separation of PCBs. It follows the predefined V-cut lines on the boards and separates them accurately without causing stress or damage.
Tab Board Separation: The machine employs the other spindle to separate tab boards. It is designed to remove the tabs connecting individual boards while maintaining the integrity of each PCB.
Customizability: The machine allows for customization based on specific PCB designs and requirements. It can be easily adjusted to accommodate different board sizes, shapes, and thicknesses.
Universal PCB Separation Features:
PCB Positioning and Alignment: The machine uses the CCD camera system to accurately position and align the PCB for separation. It captures images of the PCB and identifies its contours and components for precise alignment.
CCD Vision-guided Separation: Based on the captured images, the machine's software analyzes and determines the optimal separation path. It guides the cutting tool or mechanism to follow the predetermined path, ensuring stress-free separation.
Precise Component Protection: The machine's CCD vision system identifies and locates sensitive components on the PCB. It avoids cutting or applying excessive force near these components, protecting them from damage during the separation process.
Universal PCB Separation Specification:
| Item | SMTID3 |
| Working area | 250x200mm, 0-80mm(Z) |
| CCD | 540 |
| Spindle | China Brand |
| Screw rod, guide rail, module | China Brand |
| Servo Motor | Panasonic |
| Electrostatic eliminator | ADK-801ADK-801 |
| PC | Industrial Grade |
| Motion control card | PI9074 |
| monitor | 17 inch |
| Operating system | Windows 10 |
| Spindle speed | 40000RPM |
| XYZ drive speed | XY.800mm/s, Z.300mm/s |
| Cutting speed | 0-80mm/s |
| Cutting accuracy | ±0.05mm |
| Overall power | 5KW |
| Working platform | Rotating tray can cut in two directions |
| Spindle cooling system | Air cooling |
| Vacuum cleaner power | 3.5kw 380V,3-Phase(optional top and bottom vacuum cleaning) |
| Air pressure | 0.5-0.7MPa |
| Noise control | <80 dB |
| Safety device | Safety door and sensor |
| Operation mode | Inline |
| PCB Loading | Adjustable feeding conveyor |
| Automatic fault detection and maintenance mode | Self diagnosis function, real-time error information display and intuitively query the status of each IO port for troubleshooting |
| Technical support and training | Provide equipment operation, programming, hardware maintenance and training services |
| Vision system | CCD visual positioning correction system |
| Adjustable height | 50-70mm |
| Warning light | Tricolor lamp |
| Working range protective cover | Blind protection mode of hexahedral door |
| Dimension | 1000(L)x1010(W)x1860(H)mm |
| Weight | About 1000kgs |
Universal PCB Separation Operation Precautions:
To ensure safe and efficient operation of the CCD Vision Stress-free Universal PCB Separation machine, the following precautions should be taken:
Proper Calibration: Regularly calibrate the CCD camera system to maintain accurate imaging and alignment capabilities. Follow the manufacturer's instructions for calibration procedures.
Operator Training: Provide thorough training to operators on the proper operation of the machine, including loading and unloading PCBs, setting up cutting paths, and performing maintenance tasks.
PCB Alignment and Fixation: Ensure that the PCB is properly aligned and securely fixed in place before initiating the separation process. This will prevent misalignment and potential damage to the PCB or cutting tool.
Regular Maintenance: Follow the recommended maintenance schedule provided by the manufacturer. Regularly clean and inspect the machine for any signs of wear, and promptly address any issues to ensure optimal performance.
Safety Measures: Adhere to all safety guidelines and protocols while operating the machine. Use appropriate personal protective equipment, such as safety glasses and gloves, to ensure operator safety.
Contact Person: Ms. Amy
Tel: +86-752-6891906
