|CE Approval:||Yes||Warranty:||1 Year|
|Max Panel:||300x300mm||Blade Life:||≥50,000 Times|
|Cutting Angle:||90°||Cutting Depth:||0-3mm|
|Cutting Length:||0-300mm||Cutting Precision:||±0.1mm|
|Cutting Speed:||0-50mm/s||Cutting Thickness:||0.2-3mm|
|Product Name:||Inline V Cut PCB Separator Machine|
Inline V Cut PCB Separator Machine,
Acrylic Cover PCB Separator Machine,
FR4 PCB Board Assembly Machine
Stress Free Inline V Cut PCB Separator Machine
Inline V Cut PCB Separator Machine Introduction:
PCB separator is an important process in the production process of mass electronic assembly. In order to improve the output of printed circuit board (PCB) manufacturing and the linear speed of surface mount (SMT), the printed circuit board is usually designed as a large board, which will be divided into many smaller single PCB small boards by using PCB depaneling machine equipment in the final product. This large PCB board can be called connecting board or PCB panel. This large connecting board or panel is divided into small pieces. In different product processes, it may be divided after SMT, after ICT, after welding through-hole SMT, or before the final product assembly.
Inline V Cut PCB Separator Machine Functions:
This machine is used for PCB board depaneling after inserter. It has the functions of automatic feeding and automatic loading, and the machine is easy to operate. The setting of each parameter ensures the consistency of the board feeding and the board depaneling. We use Mitsubishi PLC and Taiwan touch screen, the operation interface is simple. And the machine comes with safety sensors to ensure safe operation.
Inline V Cut PCB Separator Machine Features:
1. A single group of multiple cutters can be divided automatically, and different cutters can be made according to different products.
2. Equipped with acrylic cover to ensure safety.
3. The electrical control part can be selected in the man-machine interface, convenient to open or shield.
4. There is a dust collecting tray under the knife mold.
5. Adopt square welding frame, sheet metal sealing plate, steel paint baking on the surface.
6. Suitable for all V-groove panels.
7. Depaneling material: FR4, MCPCB
Inline V Cut PCB Separator Machine Cutting Process:
1. The upper board mechanism sends the PCBA to the predetermined track, the transport track sends the PCBA to the top of the lower straight knife, the lower straight knife rises, the upper straight knife moves and cuts in the Y direction until all V scoring lines in the Y direction are cut.
2. The separated boards cut by the Y direction flows to multiple groups of multiple cutters through the track, and the PCB cut in the X direction is finished at one time.
3. The single separated PCB falls on the discharge conveyor belt and flows into the back work station.
4. There is a vacuum cleaner under the cutter die of the machine to absorb the dust.
Inline V Cut PCB Separator Machine Advantages:
1. High Efficiency: The machine is designed for inline operation, which means it can be integrated into the production line for continuous and automated PCB separation. This results in improved efficiency and productivity, reducing manual handling and minimizing production time.
2. Precise V-Cut Separation: The machine utilizes a V-Cut method to separate PCBs. This cutting technique ensures precise and clean separation along the predefined V-groove, resulting in smooth edges and minimal stress on the PCB. It helps to maintain the integrity of the circuitry and components.
3. Versatility: The Inline V Cut PCB Separator Machine is versatile and can handle various types of PCBs, including single-layer, double-layer, and multi-layer boards. It can accommodate different PCB sizes, thicknesses, and shapes, making it suitable for a wide range of applications.
4. Non-Destructive Cutting: The V-Cut separation method employed by the machine is non-destructive, meaning it does not cause damage to the PCB or its components. This reduces the risk of delamination, cracks, or fractures, ensuring the quality and reliability of the separated PCBs.
5. Automatic Alignment and Positioning: The machine is equipped with automatic alignment and positioning systems, ensuring accurate placement of the PCB for cutting. This feature eliminates manual errors and ensures consistent and precise separation for each PCB.
6. Easy Operation and Programming: The Inline V Cut PCB Separator Machine is designed with user-friendly controls and intuitive interfaces, making it easy to operate. It typically includes programming options to set cutting parameters, such as cutting depth and speed, based on specific PCB requirements.
7. High Throughput: The machine offers high throughput capabilities, allowing for rapid and continuous PCB separation. It can process multiple PCBs simultaneously, increasing overall production efficiency.
8. Cost-Effectiveness: With its automated operation and high efficiency, the Inline V Cut PCB Separator Machine helps reduce labor costs and minimize material waste. It optimizes the manufacturing process, making it a cost-effective solution for PCB separation.
9. Integration with Production Line: The machine is designed to seamlessly integrate into the production line, allowing for smooth workflow and coordination with other PCB manufacturing and assembly processes. It can be synchronized with upstream and downstream equipment for efficient PCB handling.
Inline V Cut PCB Separator Machine Specifications:
|Machine Dimension||Name||Inline V-Cut PCB Separator|
|Usage Requirements||Power Supply||AC220V, 1800W|
|Environment||Clean and dry, avoid humidity or high temperature|
|Min distance between component and scoring line||1.5mm|
|PCB Panel Range||12x12mm – 300x300mm|
|Feeding door adjustment||Fixed front side, adjutable back side|
|Max component height||Upper 35mm, bottom 20mm|
|Parameter setting||Setting on touch screen|
|Storage||Available for 50 programs|
|Touch screen||Taiwan brand|
|Blade Spec||Material||Japan high steel|
|Life time||3,000,000 times|
|Knife mold precision||0.1mm|
|Replace knife mold time||60 minutes|
|Other Function||Wrong operation protection||Sensor, software|
|Safe protection||Emergency stop switch|
|Power and gas cut off function||Yes|
|Self check function||Start up time monitoring, capacity monitoring, equipment fault information and automatic exclusion system|
Contact Person: Ms. Amy